e-mobility Stator assembly

The assembly system is used for the semi-automatic assembly and testing of 48V stators in 48s cycles. The components are manually inserted into the individual stations. Afterwards the components are automatically identified by the DMC. All results and process parameters are stored in a database and can also be assigned to the parts later. The main processes are manual bending of the wires, automatic wire control, automatic feeding and force-displacement monitored pressing of the IDC contacts, length measurement, electrical testing and laser marking.

Stator

stator assembly

Einpressen IDC-Kontrakte Pressing IDC-Contacts

Pressing IDC-contacts

Elektrischer test Electrical test

Electrical test

Sonplas

Processes

  • Manual wire assembly
  • Automatic assembly of IDC contacts
  • Laser Marking
  • Electrical tests