At the heart of our process is the BOL (Beginning of Life) test and grading of every cell. Each cell undergoes rigorous testing to evaluate its performance and determine its grade, ensuring that only cells meeting our strict standards are used in the module assembly.
With our advanced machinery, we can handle each cell in under 2 seconds. This not only enables us to maintain a high production rate but also ensures that the cells are processed quickly and efficiently, minimizing any potential damage or delay.
To secure the structural integrity of the battery module, we utilize laser welding technology. Our state-of-the-art machines perform approximately 700 welding spots per module, ensuring strong and reliable connections.
At the end of our assembly process, we conduct End of Life (EOL) testing on the entire module, including the Battery Management System (BMS). This comprehensive testing evaluates the module’s overall performance, capacity, and safety features.
Highlights
- BOL Test + grading of every cell
- High Speed Cell Stacking One by One with a cycle time of approx. 1,5s / Cell
- Gluing and Bonding application for “Cell to Frame” with stroke and force monitoring
- Integrated suction system for ATEX 2K Glue applications
- High Speed Welding with single downholder / Cell (approx. 700 seems / Module)
- EOL Test with Dielectric strength test, temperature measurement, DC IR Test, OCV Test + BMS EOL
Prozesse
- BOL and EOL
- Cell Stacking 1 by 1
- Gluing/ Bonding
- Screwing Applications (manual and automatic, with position control)
- 3D Camera Measurement systems
- Laser Welding process